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Capacity and Technologies
Polinter is equipped to work with a comprehensive range of special procedures:
Injection
IPD (Inmold Plastic Decals)
IML (Inmold)
PD+ (Plastic Décor Plus)
Over-injection
Blow molding
Internal capacity of Polinter’s infrastructure
Clamping force: from 150 to 1,000 Tons
Injection capacity: from ~ 100 to 3,500 grams
Annual capacity in injection hours: ~ 68,000 hours
All machines operate with "SEPRO" or "KUKA" 6-axle Cartesian Robots.
All machines are equipped with gravimetric or volumetric dosing devices
MAIN PRODUCTS
For the motorcycle sector, Polinter produces the following accessories:
Fenders
Radiator caps
Side covers
Chain guards
Fork protectors
Number plates
Suspension blockers
Hand guards
Our main products for the bicycle sector:
Baby seats,
Car seats,
Mudguards,
Water bottles - body and lid.
Polinter also produces baby carriers for the car industry.
NEW PRODUCTS AND TECHNOLOGIES
Polinter is the Polisport Group company that makes new developments possible at the level of injection technologies and decorative plastic parts, providing market differentiation and enabling it to attract internationally renowned customers such as KTM, Husqvarna, Suzuki Spain, Gas Gas and BMW in the motorbike industry, and Decathlon, Sport Zone, Intersport, Lidl Netherlands and Raleigh UK in the bicycle sector.
This partnership between Polinter and Polisport has given rise to a number of innovative technologies, many of them patented and distinguished with international awards.
Against this background, Polinter intends to continue its modernization efforts and maintain its competitive edge in terms of both differentiation and product quality, and efficiency and flexibility in production.
Two other major assets associated with Polinter are its vast product range and its ability to produce in small series, which makes it vital that the company is efficient (e.g. with regard to set-up time) in order to achieve competitive prices.
To this end, the company has expanded its technological capabilities: new products are integrated into the manufacturing process smoothly and seamlessly, so as to minimize problems in the early stages. A constant effort is made to avoid importing problems arising from inadequate study of prototypes and failure to share information with the customer in the design stage.
Changes introduced by the customer during the product’s life cycle are handled in such a way as to minimize losses to both parties, subject to response flexibility.
With a view to optimizing its use of natural resources, the company reuses the materials from parts rejected in the course of machine tuning for quality control purposes.
DGP - DURABLE GLOSS POLYPROPYLENE
EXCLUSIVE POLISPORT TECHNOLOGIES
EXCEPTIONAL RESISTANCE WITH
A GLOSSY FINISH
Following an extensive research and testing process, DGP is the first off-road plastic to combine high levels of resistance and flexibility with a remarkable gloss finish and bright colors.
DI - DUAL INJECTION
EXCLUSIVE POLISPORT TECHNOLOGIES
FLEXIBILITY, LIGHTNESS AND RESISTANCE TO IMPACT
Few ideas combine style, durability and safety so effectively.
The simultaneous injection of polypropylene and rubber provides a perfect blend of flexibility, lightness and resistance to impact.
On parts such as hand guards, the use of rubber increases protection.
IPD - INMOLD PLASTIC DECALS (PATENTED)
EXCLUSIVE POLISPORT TECHNOLOGIES
AN ALTERNATIVE TO BIKE GRAPHICS DECALS
LIGHT, RESISTANT AND ENDURING “AS-NEW” APPEARANCE
ECO-FRIENDLY TECHNOLOGY
It has been several years since we put an end to tired-looking bicycles and worn-out stickers.
IPD technology fuses graphics onto plastic parts as an alternative to bicycle graphics decals.
This results in added value for manufacturers and bicycle owners, as IPD graphics will not fade, peel, crack or separate from the plastic, saving money on costly replacements. In addition, IPD parts are lighter than those decorated with PS labels, an important benefit for racing. What is more, IPD is an eco-friendly technology as it is made from recyclable plastics and avoids the ongoing waste of stickers.
Every year we produce new IPD parts with graphics which are as faithful as possible to the original look of your bike.
There is no longer any excuse for not using the most economical and well-made plastics available.
PD+ PLASTIC DECOR PLUS
EXCLUSIVE POLISPORT TECHNOLOGIES
PLASTIC PARTS TOTALLY
COVERED WITH FULL
DECORATION GRAPHICS
PD+ is IPD taken to the next level.
By fusing graphics onto plastic parts over larger areas and harder surfaces, PD+ offers the opportunity to create special effects with customized graphics offering enhanced protection and durability.
