MATERIALS USED - Polypropylene - Polyamide - Abs - Polycarbonate - Copolyester INTERNAL CAPACITY - 3 turns - 6 Working Days - 30 tons of processed plastic per month PROCESSES INJECTION - IML - PD + - About injection - Injection with automatic metal insert insertion |
INJECTION CAPACITY: ~ 30 grams to 3500 grams INJECTION CAPACITY: ~ 68000 hours / year CLOSING STRENGTH: 90 to 1000 units All machines work with Cartesian “SEPRO” or 6-axis “KUKA” Robots. All machines are equipped with gravimetric or volumetric dosers 4 dehumidifying greenhouses installed |
QUALITY CONTROL Humidity Control for Polyamides Brightness Measurement Color measurement Aging chamber Traction Machine Heavy Metal Measurement MAIN PRODUCTS For the off-road motorcycle sector Polinter produces: Mudguards Radiator caps Side covers Current protectors Fork protectors Number Holder Suspension Blockers Hand protectors Our main products in the bicycle industry are: Children's chairs for bicycles Car Chairs, Mudguards, Drums - container and lid. |
NEW PRODUCTS AND TECHNOLOGIESPolinter is the Polisport Group company that enables new developments in injection technologies and decorative plastic parts, marking a differentiation in the market and allowing to attract renowned international customers, such as KTM, Husqvarna, Suzuki Spain, Gas Gas and BMW. in the off-road industry, and Decathlon, Sport Zone, Intersport, and Raleigh UK in the bicycle industry. The partnership between Polinter and Polisport has given rise to a number of innovative technologies, many of which are patented and distinguished with international awards. In this context, Polinter intends to continue its modernization efforts and to remain competitive in matters of product differentiation and quality, and production efficiency and flexibility. Two major assets associated with Polinter are its wide product range and small-series production capacity, so it is crucial that the company be efficient (eg in terms of preparation time) in order to achieve competitive prices. To this end, the company has expanded its technological capabilities: new products are seamlessly integrated into the manufacturing process to minimize problems early on. Constant efforts are made to prevent problems arising from poor prototype studies and failure to share customer information at the design stage. Customer-introduced changes to the product life cycle are handled to minimize losses for both parties, subject to responsive flexibility. In order to optimize the use of natural resources, the company reuses materials from discarded parts during the quality control process. |
DGP - DURABLE GLOSS POLYPROPYLENE POLISPORT'S EXCLUSIVE TECHNOLOGYEXCEPTIONAL RESISTANCE WITH A BRIGHT FINISHAfter extensive research and testing, DGP is a unique technology that allows plastic parts to combine high levels of strength and flexibility with outstanding finish, scratch resistance and bright colors. |
DI - DUAL INJECTION POLISPORT'S EXCLUSIVE TECHNOLOGYFLEXIBLE, LIGHT AND IMPACT RESISTANTFew ideas combine style, durability and safety as effectively. Simultaneous injection of polypropylene and rubber provides the perfect combination of flexibility, lightness and impact resistance. In some parts, such as hand guards, the use of rubber increases the protection and grip of the part - for example, the easel, whose function is to support the motorcycle during its maintenance. |
IPD - INMOLD PLASTIC DECALS (PATENTED) POLISPORT'S EXCLUSIVE TECHNOLOGYAN ALTERNATIVE TO BUMPER STICKER BUMPER STICKERS. MUCH LIGHTER, RESISTANT AND LASTING PARTS. ECOLOGICAL AND PATENTED TECHNOLOGY.It has been several years since we ended up with the worn and heavy motorcycle stickers. IPD technology fuses designs into plastic parts as an alternative to motorcycle sticker kits. This results in added value for motorcycle manufacturers and owners, as IPD graphics will not fade, peel, crack or come loose from plastic, saving money on replacement of sticker kits. In addition, IPD pieces are lighter than those decorated with stickers, which is an important advantage in competition. IPD parts use environmentally friendly technology because they are made from recyclable plastics and prevent environmental wear and tear from old, damaged stickers. |
PD + PLASTIC DECOR PLUS POLISPORT'S EXCLUSIVE TECHNOLOGYFULLY DECORATED PLASTIC PARTSPD + is the IPD raised to the next level. By fusing graphics to large, sturdy surfaces, PD + technology lets you create special effects with custom graphics for better protection and durability of the plastic part. Like IPD technology the part is fully decorated with a special film that is fused to the plastic part. This technology allows the plastic part to be fully decorated. |
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